Thermocouple
A thermocouple is an electrical device consisting of two dissimilar electrical conductors forming electrical junctions at differing temperatures. A thermocouple produces a temperature-dependent voltage as a result of the thermoelectric effect, and this voltage can be interpreted to measure temperature.
A thermocouple is a sensor for measuring temperature. It consists of two dissimilar metals, joined together at one end. When the junction of the two metals is heated or cooled a voltage is produced that can be correlated back to the temperature. The thermocouple alloys are commonly available as wire.
What are the different thermocouple types?
A thermocouple is available in different combinations of metals. The four most common calibrations are J, K, T and E. There are high temperature calibrations R, S, and B. Each calibration has a different temperature range and environment, although the maximum temperature varies with the diameter of the wire used in the thermocouple. Although the thermocouple calibration dictates the temperature range, the maximum range is also limited by the diameter of the thermocouple wire. That is, a very thin thermocouple may not reach the full temperature range.
How to select a thermocouple type
Because a thermocouple measures in wide temperature ranges and can be relatively rugged, thermocouples are very often used in industry. The following criteria are used in selecting a thermocouple:
- Temperature range
- Chemical resistance of the thermocouple or sheath material
- Installation requirements (may need to be compatible with existing equipment; existing holes may determine probe diameter)
How to select a junction type
Sheathed thermocouple probes are available with one of three junction types: grounded, ungrounded or exposed (see graphic below: ("Thermocouple Tip Styles"). At the tip of a grounded junction probe, the thermocouple wires are physically attached to the inside of the probe wall. This results in good heat transfer from the outside, through the probe wall to the thermocouple junction. In an ungrounded probe, the thermocouple junction is detached from the probe wall. Response time is slower than the grounded style, but the ungrounded offers electrical isolation the thermocouple in the exposed junction style protrudes out of the tip of the sheath and is exposed to the surrounding environment. This type offers the best response time, but is limited in use to dry, noncorrosive and nonpressurized applications..
